Electrode of metallic material, and gyrolaser comprising at least one such electrode

ABSTRACT

An electrode ( 2 ) of metallic material comprising an axis of revolution ( 6 ) and a bottom face ( 2   a ) of outer diameter greater than the outer diameter of a top face ( 2   b ), characterized in that it comprises a fin ( 10 ) of revolution about said axis of revolution ( 6 ), on the bottom part of the lateral face ( 2   c ), said fin ( 10 ) having a radial length L and a thickness h such that the ratio L/h is below a threshold, L and h observing the following relationship: 
     
       
         
           
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     in which:
         E represents the Young&#39;s modulus of the metallic material;   X represents the minimum deflection tolerated by the fin; and   σ represents the thermal stress acting on the fin.

The present invention relates to an electrode of metallic material, anda laser gyrometer, or gyrolaser, comprising at least one such electrode.

The laser gyrometers or gyrolasers 1 comprise electrodes 2, cathodes andanodes, as illustrated in FIG. 1, used to prime the gaseous mixture,generally a Helium-Neon mixture, in order to obtain the laser effect.These electrodes 2 are linked to a glass or vitroceramic structure 3(for example of ZERODUR®) by compression of a malleable metallicmaterial 4 (typically an indium alloy). ZERODUR® is a well knownnon-porous, inorganic glass ceramic material. In order to protect thejoint of the link 4, a coating material 5 (typically glue or silicone)is deposited on top in order to insulate the interface material 4 fromthe environment and safeguard against corrosion phenomena representing ahazard for the operating life of the gyrolaser 1. Such electrodes aregenerally axially symmetrical relative to an axis 6.

As illustrated in FIG. 2, during temperature rise and cooling cycles,the coating material or glue 5 is subject to stresses 7 because of thedifference between the thermal expansion coefficients. They can lead totensile stresses, and these phenomena are sometimes critical to theintegrity of the glue 5. They are observed mainly on the cathode becausethe stresses involved are greater because of the dimensions. Thesestresses 7 can result in a slight detachment 8 of the glue 5 and/orcracking 9.

Hereinafter in the present application, the term “glue” for coatingmaterial 5 will be taken purely as a non-limiting example.

One aim of the invention is to reduce the tensile stresses on the glue5, in order to improve the operating life of the junction between theelectrodes 2 and the ZERODUR® 3 by limiting premature breaks in the filmof glue 5, and do so at reduced cost and without modifying theproduction line.

There is proposed, according to one aspect of the invention, anelectrode of metallic material comprising an axis of revolution and abottom face of outer diameter greater than the outer diameter of a topface, characterized in that it comprises a fin of revolution about saidaxis of revolution, on the bottom part of the lateral face, said finhaving a radial length L and a thickness h such that the ratio L/h isbelow a threshold, L and h observing the following relationship:

? ?indicates text missing or illegible when filed               

in which:

E represents the Young's modulus of the metallic material;

X represents the minimum deflection tolerated by the fin; and

σ represents the thermal stress acting on the fin.

Such a fin or blade makes it possible to reduce the tensile stresses onthe glue, and improve the operating life of the junction between theelectrodes and the ZERODUR® by limiting premature breaks in the film ofglue, and does so at reduced cost and without modifying the productionline.

In effect, the glue is less subject to tensile stress and more to shearstress, the stresses are distributed over a greater surface area.Therefore, the detachment and the cracking of the glue are significantlylimited.

In one embodiment, said threshold depends on the metallic material ofthe electrode.

Thus, the threshold is adapted to the metallic material of the electrodewhich makes it possible to best design the suitable fin as a function ofthe metallic material of the electrode.

According to one embodiment, the fin is straight.

Such a fin is simple to produce.

As a variant, the fin is crenellated.

A crenellated fin improves the limiting of the detachment and thecracking of the glue.

According to one embodiment, said electrode is a cathode.

In effect, the problems of cracks and detachment of the coating materialare above all observed on the cathode or cathodes because the stressesinvolved are greater because of the dimensions.

There is also proposed, according to another aspect of the invention, agyrolaser comprising at least one electrode as previously described,further comprising a glass or vitroceramic element, a malleable metalliclink material arranged between the bottom face of the electrode and theglass or vitroceramic element, and a coating material insulating thelink material (or interface material) to safeguard against corrosionphenomena, in which said fin is arranged inside said insulating coatingmaterial.

Such a gyrolaser has improved robustness with respect to the externalthermal and chemical stresses.

In one embodiment, the metallic material of the electrode comprisesaluminum.

The use of aluminum is inexpensive while providing a high resistance tothe phenomena of electronic sputtering that exist in the cathodes.

According to one embodiment, said malleable metallic link materialcomprises indium.

Indium has the advantages of being malleable, even at low temperatures(<−50° C.), hermetic and capable of withstanding the difference inthermal expansion coefficient of the materials of the electrode.

In one embodiment, said insulating coating material comprises glue.

Thus, the indium is insulated from the outside environment which mayconsist of corrosive/reactive elements, and the use of glue as coatingmaterial exhibits an excellent adhesion to the different materials suchas metal or glass.

According to one embodiment, said glass or vitroceramic element is of

ZERODUR®.

Thus, the cavity length of the gyrolaser remains constant over theoperating temperature range of the gyrolaser.

The invention will be better understood on studying a few embodimentsdescribed as non-limiting examples and illustrated by the attacheddrawings in which:

FIG. 1 schematically illustrates a gyrolaser electrode according to theprior art;

FIG. 2 illustrates the problems of the prior art; and

FIGS. 3, 4 a and 4 b illustrate a gyrolaser electrode embodiment.

In all the Figures, the elements that have identical references aresimilar.

As illustrated in FIG. 3, an electrode 2, in this case a cathode, of agyrolaser, according to one aspect of the invention, is linked to aglass or vitroceramic structure 3 (for example of ZERODUR®) bycompression of a malleable metallic material 4 (typically an indiumalloy). In order to protect the joint of the link 4, a coating material5 (typically glue or silicone) is deposited on top in order to insulatethe interface material 4 from the environment and safeguard againstphenomena of corrosion that represent a hazard for the operating life ofthe gyrolaser 1. Such electrodes are generally axially symmetricalrelative to an axis 6. The cathode 2 is provided with a bottom face 2 aof outer diameter greater than the outer diameter of a top face 2 b.

The cathode 2 is provided with a fin or blade 10, in this case ofrevolution according to the axis of revolution 6, on the bottom part ofthe lateral face 2 c.

The fin 10 has a radial length L and a height h such that the ratio L/his below a threshold, which can depend on the metallic material of theelectrode.

As illustrated in FIGS. 4 a and 4 b, the radial length L represents thelength of the fin 10 in a direction at right angles to the axis ofrevolution 6.

The fin 10 forms a ledge on the perimeter of the electrode 2, on whichthe coating material 5 insulating the interface material 4 rests. Inaddition to increasing the contact surface area, the fin 10 favors ashear stress over a good portion of its surfaces.

Furthermore, the interface material or joint 4 is not in contact withthe outside environment, or only in the case of large cracking orcomplete detachment of the coating material 5 on the fin. The joint 4therefore has threefold protection:

the coating material 5 is less subject to tensile stress and more toshear stress;

the stresses are distributed over a greater surface area; and

the detachment and the cracking do not have the same level ofcriticality because of the morphology of the coating, for example thebonding.

The cathode or cathodes of the gyrolaser have a fin 10 on thecircumference in order for the coating material 5 to adhere theretowhile being less exposed to any damage of mechanical type because of thedifference in the thermal expansion coefficients.

The link between electrode 2 (for example of aluminum) and the ZERODUR®3 is made by thermo compression of an indium joint 4. The metalliccontact, in addition to residues of chloride on the joint 4, leads, inthe presence of an aqueous and/or oxygenated environment, to thecorrosion of the joint 4. The operating life of the gyrolaser depends onthe integrity of the aluminum/indium interface, because a leak wouldresult in loss of the laser effect in the gyrolaser because of the airpollution. The corrosion threatens this integrity, which is why aprotection in the form of glue or other coating product 5 is depositedon the joint 4 in order to insulate it from the environment and thusreduce the risks of localized corrosion.

However, because of the difference in the thermal expansioncoefficients, stresses appear in the glue 5 that can lead either to adetachment or a cracking. The most critical types of stresses aretensile stresses.

The fin 10 makes it possible to safeguard against the opening of theinsulation. It can for example be straight (FIG. 4 a) or crenellated(FIG. 4 b) and serves as an attachment surface for the coating material5.

The indium joint 4 is situated under the fin 10. When the glue 5 isdeposited, the latter is fixed mostly on the ledge formed (horizontalpart) and less on the body of the cathode 2 (vertical part).

The fixing on the horizontal parts is mainly subject to shear stresses,the bonding is therefore more resistant. By adding crenellations, it ispossible to increase the bonding surface area and therefore improve thegeneral withstand strength by distributing the stresses.

Finally, even in the case of detachment on the vertical part or ofcracking, the joint 4 is protected from the environment by the fin 10.

For the protection glue 5 to work primarily in shear mode, and not incompression mode, the dimensions of the fin 10 observe the followingcondition:

? ?indicates text missing or illegible when filed               

in which

E represents the Young's modulus of the metallic material;

X represents the minimum deflection tolerated by the fin; and

σ represents the thermal stress acting on the fin.

By observing this inequation, the fin 10 deflects upon the appearance ofthe thermal stresses rather than the latter working to tear the joint 4.

The dimensions are quite obviously subject to the rules of feasibilityby considering the typical dimensions of a gyrolaser electrode 2, allthe bearings (L; h) that satisfy this inequation are valid.

The typical electrode is between 0.5 cm and 4 cm in diameter.Preferentially, the fin 10 has a length of 2.5 mm for a maximum heightof 0.5 mm.

1. An electrode (2) of metallic material comprising an axis ofrevolution (6) and a bottom face (2 a) of outer diameter greater thanthe outer diameter of a top face (2 b), characterized in that itcomprises a fin (10) of revolution about said axis of revolution (6), onthe bottom part of the lateral face (2 c), said fin (10) having a radiallength L and a thickness h such that the ratio L/h is below a threshold,L and h observing the following relationship: ??indicates text missing or illegible when filed               inwhich: E represents the Young's modulus of the metallic material; Xrepresents the minimum deflection tolerated by the fin (10); and σrepresents the thermal stress acting on the fin (10).
 2. The electrode(2) as claimed in claim 1, being a cathode.
 3. The electrode (2) asclaimed in claim 1, in which the fin (10) is straight.
 4. The electrode(2) as claimed in claim 3, being a cathode.
 5. The electrode (2) asclaimed in claim 1, in which the fin (10) is crenellated.
 6. Theelectrode (2) as claimed in claim 5, being a cathode.
 7. The electrode(2) as claimed in claim 1, in which said threshold depends on themetallic material of the electrode (2).
 8. The electrode (2) as claimedin claim 7, in which the fin (10) is straight.
 9. The electrode (2) asclaimed in claim 8, being a cathode.
 10. The electrode (2) as claimed inclaim 7, in which the fin (10) is crenellated.
 11. The electrode (2) asclaimed in claim 10, being a cathode.
 12. A gyrolaser (1) comprising atleast one electrode (2) as claimed in claim 1, further comprising aglass or vitroceramic element (3), a malleable metallic link material(4) arranged between the bottom face (2 a) of the electrode (2) and theglass or vitroceramic element (3), and a coating material (5) insulatingthe link material (4) to safeguard against corrosion phenomena, in whichsaid fin (10) is arranged inside said insulating coating material (5).13. The gyrolaser as claimed in one of claim 12, in which the glass orvitroceramic element (3) is of ZERODUR®.
 14. The gyrolaser as claimedclaim 12, in which said insulating coating material (5) comprises glue.15. The gyrolaser as claimed in claim 12, in which said malleablemetallic link material (4) comprises indium.
 16. The gyrolaser asclaimed claim 15, in which said insulating coating material (5)comprises glue.
 17. The gyrolaser as claimed in claim 12, in which themetallic material of the electrode (2) comprises aluminum.
 18. Thegyrolaser as claimed in claim 17, in which said insulating coatingmaterial (5) comprises glue.
 19. The gyrolaser as claimed in claim 17,in which said malleable metallic link material (4) comprises indium. 20.The gyrolaser as claimed in claim 19, in which said insulating coatingmaterial (5) comprises glue.